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Monday 25 May 2020

Garment 5S Quality Process Implementation Rule

Those who work at the factory level, maybe they know what five s? Today's discussion for those who do not know

5S is a Japanese method that can be used to keep the workplace clean and to increase the quality of work and efficiency.



5S is being
Sort
Set in Order
Shine
Standardized
Sustain

By entering the workplace, the officer or worker wants to see the work place in a beautiful environment. Workplace is beautifully designed to work and the productivity of the work increases. On the other hand, if the work place is not sorted properly, the focus of the job is reduced. This is likely to reduce product production significantly. 5S is an effective strategy to organize a workplace or work place nicely and in a scientific way. By applying these techniques, the efficiency of the workforce can be increased in a long way. "5S" is a Japanese philosophy founded on five pillars. The absence of one may disrupt the workplace or work place sorting process altogether.

The pillars are:

Sort or Sort:
Sorting or sorting is the first pillar of the 5th. Under the circumstances, what is the need to select, how much is needed and when it is needed. All things that are not needed, they have to be sorted out and have to be removed from the work place.



Set in order:
The work of the second pillar is to be sorted by the importance of the need. For example, you need to keep it in a way that is as close as possible. It should be kept away from what is needed, and to be identified by identification mark. It is important to remember that to implement this pillar it is mandatory to implement the previous pillar.

Shine or clean:
In this pillar the importance of regular cleaning of dust and other unnecessary things is given. The work environment will always be clean and clean. Everyone enjoys working in a healthy environment.

Standardized or Standardization:
The work of this pillar is to standardize the work of the first three pillars and observe whether it is going well. Make the above arrangements in practice.

Sustain or maintain:
5S's most important job is to sustain or sustain. The work of this pillar is mainly to preserve the four pillars above. The benefits of "5S" can be enjoyed by making the work described above as a habit of working for the work environment forever. That's why the authorities have to take appropriate action.





The aim of "5-S":

এর The highest use of the working area.

Maximum usage of the machine.

Reduce the time of immunization.

্য Increase comfort in the work of the workers.

🔸 Reduce Automation such as: Reduction of Access Motion, Access Transportation, Reject, Alter / Re-Work




"5-S" Area: Swing line:

All areas to be kept in the swing line area:

* Never eat food bowl, water bottle, cart, plastic box etc. in the swing line.

* Required basket, box, trolley, bush - or cut can not be placed anywhere except for a specific place.



* The operator / helper Sandal / Sue Sandal / Su Raya will be arranged.

* Swing thread and any empty rows should be arranged separately according to color.

* The machine will have to make maintenance after a certain time.

* The machine can not be placed as a bundle input over a certain quantity on the table.

* The needle guard of the machine, machine bed, different guides / folders are correct before the operation to ensure the operator.

* Never put a cut panel or body on the floor.

* Instruction copy of the process will be hanging on the board.

* Thread cut and Caesar will be kept in the right place.
* No empty thread on the machine table and the thread of the previous steel can not be placed.

* No project body, water bottle etc. can be placed on / below the machine table.

* Machine cover can never be placed on machine during operation.

* Daily cleaning supervisor machine should be cleaned by the display board, production board, maintenance board.

* After the line supervisor, the production board will complete the display board, after a certain time.

* At the same table, multiple panels / style cut panels and labels can not be placed simultaneously.

* Every operator will remove everything from his machine to the previous style.

* The self-operator will keep his machine in proper angle.

* The seating chair and machine table will never exceed line signals line.

* Owner of the machine must change the machine's oil after specific time and clean the machine's inside.

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