SAND BLASTING MACHINE:
This machines are used for removing the color from garments . Sand is directly hit on the garments surface by air pressure then color is out is from surface. But now a days buyer is not approved this process due to environ mental and health hazardous.
HAND SAND MACHINE:
The machine by which we done the hand sand process is called the hand
sand machine. Actually it is not machine, it is dummy. This machine contains one
balloon, stand and some pneumatic signals. Garments are put on dummy, then tale
air pressure and process have done. We have to take proper air pressure,
otherwise crease mark will come at the time of hand sanding.
3-D CRINKLE:
This is the machine which is used for 3d crinkle. This crinkle slightly different from normal crinkle, one is two dimension and another is three dimension. This machine has some pattern which put inside the garments and heating at oven. Before inside pattern we used resin at specific place. In the market dimensional crinkle machine found. Vertical horizontal and etc. In the picture machine the resin sprayed at the specific area of the garments then put into the handle of the machine and making the 3d crinkle as per required, after making 3D crinkle sent to oven for curing for permanent reaction. |
| 3d -crinkle |
PLASTIC STAPLE MACHINE:
The machine is used for tacking
the garments. After washing this garments will marked where the tag is
attached. This machine having the needle and plastic pin. When workers press
the paddle of machine then moving by the help pf motor and needle go inside the
fabric.
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| Plastic staple machine |
LASER MACHINE:
Laser machine is used for whisker
by burning the garments. This process is dine by light emitting system. First
time have ti make a design for whisker by using Photoshop illustrator. Then it will impose on garments
after selection the intensity or burn.
NORMAL CRINKLE MACHINE:
This machine is used for
squeezing the garments. First time we apply resin on specific area of garments
, then squeeze the garments of that area at high temperature at specific time.
This types of crinkle made for crimping after wash. When you need the crimping
on the garments at specific area.
PEN GRINDING MACHINE:
This
machines are used for destroy the garments. This machine are operated by
pneumatic signal or electric signals. One stone is attached with this machine
at front. When this stone is moving with high speed that it will with specific
area if garments and garments will damage at desire area.
PRESSING MACHINE:
Pressing machine is uses for
pressing the garments by heat and it male permanent palette. In this machine we
used steam as heat. First press the garments take steam to produce heat. Then
fabric reacts of resin.
ABRASIVE PAPER:
The paper which is used for
scrapping the garments is called abrasive paper. This paper has so many grade.
In washing plant we uses some of the grade. Like 220,320,420 and 620. This
serial is bases on the power of the paper. If the number is less power is more.
If the number is high power is less.
OVEN MACHINE:
This is the machine in which
curing is done. After crinkle dine we put the garments in the oven for a
specific time. We maintain temperature at 150c because at this temperature
curing reaction is happened. At curing reaction resin is react with cellulose
and making bond. This oven may be gas electric or other fuel based. Gas oven is
easy to operate. Curing oven is two types . Open door or conveyor belt types and close door oven.
OPEN DOOR/CONVEYOR BELT OVEN:
This is the oven by which we
can get production continuously. Its another name is conveyor belt oven also.
Oven main door will never close as the conveyor belt moving within the door
productivity is more then close door oven. You have to set the retention time
for this oven then garments moving inside the oven according to your set time.
After complete the circle garments should be taken out. But the retention time
depends on the stander. This oven price is more.
CLOSE DOOR:
In the close door
oven garments are hanged with hanger then put in the oven. After put the
garments inside, door closes for certain time at curing temperature. The time
and temperature is set previously. After curing complete garments will out
within the door. In this oven production. Installation of the close door oven
is less than open door oven.
WHISKER PATTEN :
Whisker pattern is one kind
of dry process by which we can done whisker. This pattern is made by rubber
sheets and art paper or only rubber sheets. After making this pattern put
inside the garments then scrap with sand paper.
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| Whisker pattern |
PP SPRAY CABIN:
This is the cabin that
contain spray gun and rubber dummy. Garments are wear in dummy then spray pp by
gun. This cabin has two or three exhaust fan. This fan exhaust the dust or pp
smell from cabin. Now the exhaust remove by water flowing. Potassium
permanganate solution is hanged with the cabin by bucket. When workers are
started to spray then the solution is came from the bucket with the help of the
air pressure.
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| PP Spray Cabin |
GRINDING MACHINE:
This machine is used for
grinding of garments edges. This has two wheel of more then two. These wheels
are moving very high speed by an electric motors.’ The garments edges are
contract with the wheels and making slight damages look at edges area.
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| Grinding Machine |
ADVANCED 3-D CRINKLE MACHINE:
This is the machine by which
we can make three dimensional crinkle easily. This machine has some dummy then
bend the garments as per required then make crinkle. Before making 3D that
place should be spray resin for curing. After making 3D then the garments put
into the machine for per heated then it gone to oven for permanent crinkle.
HAND NEEDLE:
Sometimes the garments coming
damage or cut the yarn due to plastic staple pin. When plastic pin applied by
using the plastic staple machine needle, it cut down the yarn. To avoid this
type of problem we uses hand needle instead of plastic pin.
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