Denim fabric construction Washing formula with garments visual- Textile Farm

DENIMS WASH BLOGSPOT

FORMULA WRITTEN BY- K M Zahidur Rahman

ITEM: DENIM LONG PANT

Denim Garments

Garments Total Weight: 70 Kgs for first time wash & 85 kgs for second time wash;

                                                                                                         

                                                                              Wash: Enzyme, Stone, Bleaching, PP & Dyeing.

Sl.No	Step		Water Level	Chemical	Weight	PH	Temp˚C	Run Time	Remarks
1	De-Sizing		500 ltr	Regular Anti back staining	700 g	-	R/T	15 min	Drain
				Soda Ash	500 g
2	Rinse		500 ltr	-	-	-	R/T	2 min	Drain
3	Enzyme- 1sttime		350 ltr	Lenzyne Row B4	800 gm	6.5	R/T	50 min	Drain
				Regular Anti Back Staining	800 gm
				White Pumice Stone	25 kgs
4	Rinse		500 ltr	-	-	-	R/T	3 min	Drain
5	Enzyme -2nd		350 ltr	Lenzyne Row B4	600 gm	6.5	R/T	35 ~ 40 min	Check & Drain
				Regular Anti back Staining	700 gm
6	Rinse		500 ltr	-	-	-	65˚ C	3 min	Drain
7	Cleaning		400 ltr	Caustic Soda	500 gm		50˚C	2~5 min	Check & Drain
				Regular Anti Back Staining	200 gm
8	Rinse		500 ltr	-	-	-	R/T	2 min	Drain
9	Bleaching		400 ltr	Calcium Hypo Chlorate (KCI)	4000 gm		50˚C	2~10 min	Check & Drain
10	Rinse		500 ltr	-	-	-	R/T	2 min	Drain
11	Neutralization		350 ltr	Sodium Meta Bi Sulfate	1500 gm		R/T	8 min	Drain
12	Rinse		500 ltr	-	-	-	R/T	3 min	Drain
UNLOADING FROM WASH MACHINE> HYDRO > DRYER > PP SPRAY > SECOND WASH
13	Bleaching	500 ltr		Calcium Hypo Chlorate (KCI)	1000 gm		50˚C	3~10 min	Check & Drain
14	Rinse	500 ltr		-	-	-	R/T	2 min	Drain
15	Neutralization	500 ltr		Sodium meta bi sulfate	1000 g		40˚C	10 min	Drain
16	Rinse	500 ltr		-	-	-	R/T	2 min	Drain
17	Cleaning	500 ltr		Caustic Soda	500 g		50˚C	5~10 min	Check & Drain
				Hydrogen Peroxide	500 g
				Regular Anti Back Staining	200 g
18	Rinse	500 ltr		-	-	-	R/T	2 min	Drain
19	Neutralization	400 ltr		Ross Acid N-Liquid (Acetic acid)	100 g	6.5	R/T	02 min	Drain
20	Dyeing	400 ltr		Black VSF	0.5 g		40˚C	2~5 min	Check & Drain
				Orange 2GL	5 g
				Yellow SF2RL	0.5 g
				Glover Salt	500 g
21	Wash	400 ltr		Ecoscure ARM (BIODE)	100 g		R/T	02 min	Drain
22	Fixing	400 ltr		Alba Fix Eco	300 g		R/T	03 min	Drain
23	Rinse	500 ltr		-	-	-	R/T	2 min	Drain
24	Softening	350 ltr		Flanks FD	200 g	4.5	R/T	03 min	Drain
				Citric Acid	100 g
UNLOADING FROM WASH MACHINE> HYDRO > DRYER > FINAL QUALITY CHECK

Note: The above written recipe is the recipe of the garments picture given on the top of this blog page.

Weitten by-

K M Zahidur Rahman

Executive- R&D

Hameem Group