WASHING BASED ON CHEMICAL AND PROCESSS
01. Rinse wash.
02. Enzyme
wash.
03. Enzyme
bleaching wash.
04. Softeners
wash.
05. Acid wash.
06. Softeners
wash.
07. Acid wash
08. Rubber Ball wash .
09. resin wash.
10. Garments
wash.
11. Heavy Enzyme + Stone wash.
12. sand eash.
13. silicon
wash.
14. Tie wash.
15. Pigment
wash.
RING WASH
|
The wash which is done
by only water and slightly detergent and back-strainer is called rinse wash. This
shade is specially dark and not much difference from its raw denim. This as
some problem, that back staining is much.
 |
| RINSE WASH |
RECIPE OF RINSE WASH :
WASH TYPE : RING
WASH.
FABRIC : DENIM.
COLOR : DARK.
QUANTITY : 150PES.
process
|
Water
|
Time
|
C0
|
PH
|
Chemical Name
|
Chemical Quantity
|
Desizing
|
400
|
20
|
60
|
Soda Ash (L P 30)
|
500gm
|
|||||||||||
Rinse wash
|
800
|
3*2
|
Cold
|
500gm
|
||||||||||||
Softner
|
400
|
Cold
|
Mesoft- CCs Flakes
|
|||||||||||||
Hot Dry
|
40 Chake
|
70
|
3kg
|
|||||||||||||
Cold
|
15
|
Cold
|
||||||||||||||
PROBLEM OF GARMENTS
01. Pocket
some times staining.
02. Color
fastness to dry rubbing. Wet rubbing and washing fail.
03. Tone
change if wash time increase.
SOLUTION:
01. Have
to use anti back strainer at optimum range.
02. Should
be fixing properly.
03. Washing
time should optimize.
This is the combination of rinse and softener wash. Frist time completed rinse wash then
softener wash. In this wash color will not reduce. Only some surface reduces.
Basically the garments will remain
almost tonally unchanged.
RECIPE OF GRAMENT
WASH TYPE ; GRAMENTS
DRY PROCESS : N/A
FABRIC
; TWILL
COLOR ; NILL
QUANTITY ;
60 KG
|
||||||||||||||||
Desizing
|
400
|
05
|
50
|
Hot Water
|
||
Softning
|
300
|
10
|
Cold
|
5.5
|
Softener( Cataionic)
|
1000 gm
|
Acitic Acic
|
||||||
Hydro Extrct
|
5
|
|||||
Hot Dryer
|
40 Chake
|
70
|
||||
Cold Dryer
|
15
|
R/T
|
PROBLEM OF GARMENTS WASH :
01. Pocket some
times staining.
02. Color fastness to dry rubbing, Wet rubbing and washing fail.
03. Tone change
if wash time increase.
SOLUTION:
01. Have to
use back strainer at optimum range.
02. Should be
fixing properly.
03. Washing time should be optimize.
ENZYME WASH
|
The wash in which enzyme is
used called enzyme wash. Actually washing means enzyme wash. In this wash we
used enzyme or abrasion of garments. This garments are looking very nice. This
enzyme may be neutral or acid according to the requirement of shade.
 |
| ENZYME WASH |
Enzyme washing is laundering process that
uses enzymes to clean clothing or to finish fabric, especially i n the case of
jeans and other garments with a worn-in look. Various enzymatic cleaners ate
available from stores that specialize in laundry supplies, and they can also be
special ordered. For regular cleaning, enzyme catty many economic and
environmental benefits. On an industrial scale, it has replaced laborious
laundering techniques such as stone washing, saving money and environmental impact for companies.
Perform in a particular way.
One of the reasons that enzyme washing is
so ecologically friendly is the natural origins of enzymes , which biodegrade
rather than lingering in the water supply. These products are also much mire potent
than other laundry products, requiring people to use far less, in terms of
volume.
Different types of enzymes
are suitable for different stains. In
all cases the washing process breaks the stain down into smaller molecules,
Which can be removed with water or conventional soap. Amy lases will remove
starch-based laundry stains, while pro-teases break down protein chains making them suitable for
protein stains. Slipcases work very well on grease and oil and cellulose's are
excellent general cleaners. The washing process also yields a softer, more
supple garment.
 |
| ENZYME WASH |
RECIPE OF ENZYME WASH
WASH TYPE ; ENZYME WASH
FABRIC ; DENIM
COLOR ; BULE
QUANTITY ; 120PES
process
|
Water
|
Time
|
C0
|
PH
|
Chemical Name
|
Chemical Quantit
|
Desizing
|
400
|
10
|
50
|
L.P30
Anti Cries
|
200 gm
|
||
300 gm
|
|||||||
Messoft-CCS Flakes
|
2 kg
|
||||||
Rinse-wash
|
1000
|
2*2
|
Cold
|
||||
Enzyme
|
400
|
15
|
45
|
Enyzme-LDP
Acitic Acid
L.P30
|
200 gm
|
||
200 gm
|
|||||||
300 gm
|
|||||||
Rinse-wash
|
1000
|
2*2
|
|||||
Cleanup
|
500
|
08
|
60
|
H/Poroxide
Detergent
|
500 gm
|
||
200 gm
|
|||||||
Rinse-wash
|
1000
|
3*2
|
cold
|
||||
Softener
|
400
|
4
|
cold
|
Mesoft-CCS Flakes
|
4 kg
|
||
Hot Dryer
|
60
|
70
|
|||||
Cold Dry
|
10
|
Cold
|
|||||
PROBLEM OF ENZYME WASH
01. Some
times pocket is bleeding.
02. Garments
hem and seam area damaged.
03. Garments
color bleeding.
04. Some time mote or less abrasion come.
SOLUTION:
01. Anti back strainer should be use properly.
02. Timing
should be maintain properly for abrasion and damages protect.
03. Enzyme percentage should be maintain according to samples recipe.
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